The Global Food Processing industry is undergoing a significant transformation. The annual production of the food processing industry is $7 trillion and is one of the largest global sectors. With increase in online food ordering, the food processing industry is witnessing an incredible growth. This growing demand beckons the question; is the industry equipped enough to match the supply?
The food processing industry in the world has a high concentration of unorganized segments, accounting for almost 75% across all product categories. This was also true in the case of the food processing company in this case study. So, when they approached Planet NEXTgen Technologies (PNT) for a solution, PNT offered them UNITXPRO, a proprietary Total Unit Management System Software.
Let’s look at the case study of this food processing company that serves as a supplier to one of India’s largest QSRs. Some key challenges that directly influence the company’s ability to sustain continual growth, and how UNITXPRO mitigates them.
Standardize and automate the components of HSEQ processes, improve adherence to safety, quality and compliance initiatives to avoid risks or fines.
UNITXPRO application help to keep tamper proof recording of all critical information
Systematically capture and manage complaints. Decrease time taken to address complaints and improve the quality of complaint management.
UNITXPRO's integrated solutions keeps one informed about the latest complaints and allows one to respond immediately with appropriate evidences and root cause analysis, thus decreasing the turnaround times of the complaints.
Save and monitor all production parameters during the production of batch; maintain detailed history of all production related activities.
UNITXPRO’s integrated solutions optimizes the production cycle to increase efficiency.
Schedule and assign activities to all positions dynamically. Ensure adherence to all protocols and highlight exceptions in real-time for continuous improvement to provide better customer experience.
In UNITXPRO, all activities, which are calendarized for the year, are linked to a purpose that reflects the organization’s goals which ensures continuous compliance.
Implement TPM model of a 5S foundation and eight supporting activities for proactive and preventative maintenance to maximize the operational efficiency of equipment
In order to improve responses time to fulfill work orders, UNITXPRO is designed to standardize and institutionalize processes adhering to industry best practices.
Set up and manage goals/KPIs. Review one’s own progress and those of others. Track and manage time spent on tasks. Receive task level feedback, manage employee rating efficiently.
UNITXPRO’s training effectiveness measure is linked to organization/unit performance.
Blue line denotes Compliance in tracking Online Quality Control (OLQC) parameters in UNITXPRO.
Orange line highlights the Quality score of the production line.
A direct correlation is observed when OLQC parameters is tracked consistently through UNITXPRO, the quality score is better.
